1. Clogged or crushed vent
What it is: Lint builds up in long vent runs, and foil ducts get crushed behind the dryer. With no airflow, heat builds until the safety thermostat shuts the dryer off. Signs: the top of the dryer is hot to the touch, clothes smell scorched, and loads take two cycles.
Fix: Clean the full vent run, replace crushed foil duct with rigid or semi-rigid metal, and test the thermostats.
Typical all-in: $185–$265 all-in
2. Failed cycling thermostat
What it is: This thermostat switches the heat on and off to hold temperature. When it sticks closed, the heat never cycles off and the high-limit trips.
Fix: Test and replace the cycling thermostat, and replace the high-limit at the same time.
Typical all-in: $185–$285 all-in
3. Cracked or loose blower wheel
What it is: The blower wheel pushes hot air out the vent. When its hub cracks, it spins without moving air, so the dryer overheats even with a clean vent. Often comes with a rattle.
Fix: Replace the blower wheel and clean lint from the blower housing.
Typical all-in: $245–$345 all-in
4. Shorted heating element
What it is: A coil touching the heater housing can keep heating even when the controls say off. The dryer gets hot even on air-fluff, and may trip the breaker.
Fix: Replace the heating element and both thermostats; check wiring for heat damage.
Typical all-in: $265–$385 all-in
5. Faulty thermistor or control board
What it is: On Samsung, LG, and newer Whirlpool dryers, a bad temperature sensor reads low, so the board keeps heating. Often shows an error code.
Fix: Test the thermistor against its spec; replace it, or the board if the thermistor tests good.
Typical all-in: $205–$525 all-in